Walking on Water

We took three of the new boards out to Clear Creek Reservoir (McHood Park) south of Winslow to see if the things actually work. Lora and Marieke are showing that yes, they do.

I might add a wee nip from the flask doesn't hurt that smoothness of paddling.

Coconino Sandstone, cool, calm air, and fast boards make for enchanting reflections.

One of the locals even stopped in to see what we were up to. He seemed pretty fascinated by the boards.

We paddled until we hit ice--the upper end of the reservoir is frozen over. The boards are pretty good icebreakers, but we realized that it was actually kinda cold outside and turned back. Last ray of sun on the tailfin--time for a victory beer and head into Winslow for burritos at Maria's

WOW

Walking on Water. WOW. A far better name for a Stand-up Paddleboard than (yuck) "SUP." RJ prefers simply "Paddleboard" and that works too. But SUP? Nope. Anyhow, we wowed 'em at the boatworks the last couple weeks--so much that I have been too busy to update this blog. I'll try harder. Here is a fly-by of the last two WOW sessions.

Andy on the hot wire

Dennis on the receiving end of the band saw. This proved to be a slicker way than handsaws to cut the perimeter in a straight and plumb fashion.

We didn't get any shots of shaping, but I gotta say, I got pretty good with a Skil 100. Greg would have been proud of me. Six boards (three at a shot) shaped and sealed.

This one's mine. That's Gin-and-Tonic Man, a glyph we discovered in the far reaches of Florence Creek in Desolation Canyon a few years back.

Dennis going purple.

And Andy going basil green.

With a nod to John Hartford

Gin-and-Tonic Man getting tucked in on the bottom side.

Shiny flow coats.

 Dan's duct tape shoe bottoms: to keep the epoxy out of his soles.

 Cutting in the handles

Saturday night--the AzRA crowd invaded and insisted on a bowling party. Somer scored the first strike here.

Okay, damn it, back to work. Some of the wowzers wanted to partially gloss the decks instead of non-skidding the whole things.

I stole Greg's SeaDek shirt to help with the magic of getting the SeaDek cut and installed properly.

Ducks help. So do bronze ingots.

Then comes the final deck flow coat and the sprinkling on of slip-grip--a crushed polyester nonskid that gives traction and hides imperfections.

Dan and RJ pull the final masking.

A few final details.

And it's out to the back yard for the group photo. All ten boards with almost all their riders. We photoshopped in Greg, our mentor (or an earlier incarnation of him) since he had to go to a trade show in Florida and couldn't play with us, poor fellow.

Much gratitude to Greg for sending us down this bizarre detour. And yes, we are taking orders. The minimum order is nine boards, ten grand.

Tacky Self-promoting Post

Hey--If you are a FaceBook sort of person and would be willing to vote for my picture in a contest so I can win big booty from the Sawyer/Smoker Oar folks, then go to FaceBook right now (contest ends today, Thursday, December 19, at 5p.m. Pacific time). Search for the Sawyer Paddles and Oars page. Click on their photo contest. Vote for this picture. Quickly. Emergency. It's a really tight race.

This link may or may not help you get there quicker:

Link

'sup?

Hey, I love wood boats. A lot. But sometimes I get distracted. Like this spring when our friend Greg Loehr brought a couple Stand Up Paddleboards along on our wooden boat regatta. I was skeptical, but I gingerly climbed aboard one and paddled it around a bit. Damn it all. It was really fun.

Then Greg, former rad surfer, rebel board designer and shaper, heretic epoxy chemist, said, "Well I can show you how to make them. Let's make a fleet of them. It's easy." Double damn it.

We started out on Friday morning with a very large block of foam. Six-and-a-half cubic yards of foam. We took some scrap lumber, screw-eyes, nichrome wire, and an old extension cord and hooked it all up to Greg's Frankenstein machine, the Variac. Using Greg's masonite templates, we sliced up the giant block.

We jury-rigged a huge blade into my jig saw and cut out the perimeter of the slices. And then Greg showed us how to true them up with his way cool ancient Skil 100 planer--the tool of the trade for pro board shapers. Tool lust--I need one of these.

Next step was to cut symmetrical bevels--called bands--along the edges. Then break the bands into nice curves and sand them smooth.

 

Take some patching spackle and seal the boards, stick them on a rack, stoke the fire and retire for the evening with four shaped boards.

Saturday got off to a slow start as we got fussy with our graphics, masking out cool lines, spray painting gradients, forcing my recalcitrant printer to make pretty logos on delicate curly rice paper, etc. Greg showed us how to make cool hawaiian flower patterns out of paper stencils and spray paint. 

 With the paint on, we rolled the boards over and put a couple layers of six-ounce fiberglass cloth.

Sticky time. Mix up a bunch of Resin Research KwikKick CE epoxy, Purple Haze variety, complete with optical brighteners, UV stabilizers, the mysterious Additive F, a few other secret ingredients, and slather it on all four boards. That was it for day two

Sunday, day three, started a little rough. First we had to get over the annual AzRA Boatfolk's Christmas party (a low-key, stodgy affair) of the night before. A few highlights  lowlights:

What better way to recover than to grind fiberglass? With yesterday's edges smoothed, it was time to lay up the topsides with three layers of glass and our cool artwork. 

 

By late afternoon they got hard enough to roll them, cut in the fin boxes and, once they set up, roll the boards back up and put on the handles. The LiftSUP handle required me to invent a router jig, but it worked slick. Then let them kick for the night.

Day four. Our team was dissipating but we kept at it. Grinding down the fin boxes, sanding them down one more time, getting ready for the flow coat. We painted a nice smooth coat on the bottoms and let them kick. A bit fatigued, we quit early.

Day five. My guess of two hours to finish them off was only off by about four hours. We cleaned up the edges of the bottom flow coat, ground the handles clean, and drilled in a few tie-downs. Then we stuck on the Seadek nonskid pads. Masked out the remaining deck, flow coated it, and put on the nonskid.

And I guess that's about it--except for a quick sanding of the nonskid, they're done. Many, many, many thanks to Greg Loehr for leading us through the adventure and making us want to make more of them.